Quality by Design: Regulatory Chemistry Manufacturing and Control in the Pharmaceutical Industry

    About Course leader

    Steve Wicks spent 25 years with Pfizer Inc. rising to become a Vice President of Worldwide Pharmaceutical Sciences in the Pfizer Global R&D division and a member of the Pfizer UK Group Ltd Board of Directors.

    He was responsible for the pharmaceutical development of several marketed Pfizer products across many therapeutic areas (Maraviroc Tablets, DepoProvera Uniject, Genotropin MK VII...

     

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    Jeff Duke C.Chem, C.Sci, FRSC
    Former Head of Materials Science and Ora...
    Independent Consultant and Managing Director
    Jeff Duke CChem CSci FRSC

    About Course leader

    Jeff Duke spent 22 years with Pfizer Inc. rising to become the Executive Director of Materials Science and Oral Product R&D.  He enjoyed a diverse and varied career at Pfizer including assignments in the Asia Business Development Group and leading the multi-site European Analytical R&D Group in the UK and Germany. 

    He has extensive knowledge of regulatory chemistry, manufacturing and con...

     

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    WTG Training Previous Attendees Include

    Participants

    Course Overview

    There is intense pressure to develop innovative medicines for unmet medical need at affordable prices to patients and payers. The pharmaceutical industry is, quite rightly, highly regulated by international regulatory agencies that set standards for the safety, quality and efficacy of medicinal products. There has been a realisation that, while the costs involved in regulatory compliance have escalated in the last 30 years, quality standards have not improved proportionately. US and EU regulatory agencies, amongst others, are now expecting pharmaceutical companies to develop and manufacture pharmaceutical products within a Quality Risk Management framework. It is hoped that this new regulatory framework will increase the quality of medicinal products and conserve industry resources.

    This course will review the old and new regulatory landscapes and will identify the practical steps needed to effect change. We will also examine the tools and enablers required to work in the quality risk management framework and discuss the regulatory and business benefits in so doing.

    The Course will Cover in Detail

    • The drivers that are changing the regulatory framework
    • Key concepts of Quality by Design
    • Ways in which pharmaceutical companies can respond to the change
      • 'Traditional' quality processes that will remain.
      • Those that will be abandoned
      • Ways of working in the Quality Risk Management framework
    • A discussion of the business case for Quality by Design
    • Meaningful process measurement for Quality by Design
      • This will include emerging proposals on analytical Quality by Design
    • The Quality Risk Management Toolkit
    • The concept of Design Space
    • The outputs of the Quality Risk Management approach
      • Real Time Release
      • Continuous quality verification
      • Increasing product quality and regulatory flexibility

    The course will consider regulatory guidance documents, e.g. ICH Q1 to Q10 and M4 and strategies that can be employed to align with them. The course will work exclusively with small molecule drug chemical entities and will not specifically address issues relating to biologics or vaccines. We will explain the principles and application of tools to Quality Risk Management operations, e.g. Lean Six Sigma and Failure Mode and Effects Analysis (FMEA), but will not present comprehensive proprietary information on their operation.

    Who is it for?

    The course targets experienced managers involved in the development and manufacture of active pharmaceutical ingredients and medicinal products or who design the supporting analytical methods and quality systems. The success of the Quality Risk Management system will depend heavily upon pharmaceutical scientists, technologists and supporting disciplines understanding Quality by Design and Quality Risk Management principles and knowing how to integrate their speciality into an integrated and efficient team effort. It will also benefit senior leaders in pharmaceutical R&D and manufacturing who are designing, or integrating, organisations to commercialise and supply medicinal products.

    Course Level

    The course is aimed at mid to senior managers involved in late-stage medicinal product development programmes, pharmaceutical company executives, team leaders and project managers. The course is also aimed at supporting service companies, e.g. CROs, CMOs, excipient suppliers, processing equipment suppliers, analytical instrument suppliers and other service providers.

    What will I be able to do after participating?

    • Have an improved and practical understanding of Quality Risk Management and Quality by Design and their importance to the modern pharmaceutical industry.
    • Be able to develop late-stage R&D strategies that facilitate the smooth progression of products and technologies to the clinical trial and commercial manufacturing sector.
    • Access and apply the tools and business processes critical to the successful filing, approval and launch of new medicinal products.
    • Lead and/or manage organisational change and the development of new ways of working to align with regulatory agency systems management expectations.